Nothing Ever Breaks
While You're Watching.

Equipment failure is predictable — if you have the right data. Smart-LX® continuous thermal, vibration and other sensors monitoring detects developing faults in critical electrical assets weeks before they fail, giving your team time to schedule maintenance on your terms rather than respond to unplanned outages. Any brand or type of sensor can play in the Smart-LX eco-system.

Continuous vs. Handheld Thermography
<0.3% Of operating time covered by an annual handheld inspection
70% More equipment failures caught before they cause downtime
10:1 Return on investment from avoided damage and unplanned outages
Smart-LX® Analytics identifies troubling trends long before an asset exceeds a threshold

An annual IR inspection covers 1 day out of 365. Faults don't wait for your inspection calendar — continuous monitoring watches every asset 24/7, so nothing develops undetected between visits.

¹ Sources: Exertherm, Continuous Thermal Monitoring Technology (exertherm.com); ASHB Technical Paper IS-2022-59, Beyond IR Thermography: How Continuous Thermal Monitoring Improves Performance (2022).

PREDICT Continuous thermal and vibration data reveals developing faults — hot spots, loose connections, bearing wear — weeks before they become failures.
PREVENT Structured alerts route to SCADA, PLCs, maintenance teams, or specific individuals — only those on shift, with automated escalation if no one responds.
PROTECT Eliminate unplanned outages, reduce arc flash risk, satisfy NFPA 70B requirements, and demonstrate active risk management to insurers and regulators.
The Case for Continuous Monitoring

Periodic Inspections Leave Gaps.
Continuous Monitoring Closes Them.

Scheduled thermography inspections are a compliance baseline — but faults don't wait for your inspection calendar. Continuous monitoring provides the real-time intelligence that turns a reactive maintenance program into a predictive one.

Always On, Always Watching
Permanently installed thermal cameras and vibration sensors monitor critical assets around the clock. The Smart-LX® Analytics platform processes every frame, comparing against baselines and flagging anomalies the moment they appear — not at your next scheduled inspection.
Actionable Intelligence, Not Raw Data
Every alert can include trend data, thermal images, severity classification, and a recommended corrective action. Your team knows exactly what is happening, where, how serious it is, and what to do — without spending hours interpreting sensor feeds. Notifications can include thermal images, graphs of the event, and other helpful clues so the person receiving the alert arrives informed, not guessing.
Built for Compliance and Insurance
Smart-LX® Analytics generates audit-ready records that satisfy NFPA 70B documentation requirements and provide insurers with the evidence of active risk management they increasingly require for favorable coverage terms.
How It Works

Smart-LX® Analytics:
From Raw Data to Actionable Alerts

01
Continuous Data Collection
Permanently installed sensors monitor critical assets around the clock — thermal cameras, vibration sensors, current monitors, pressure transducers, flow meters, and any other measurement that is a good indicator of equipment or process health. Every connected sensor participates in the Smart-LX® fault-detection ecosystem, streaming data to the Analytics platform for real-time processing.
02
Automated Analysis and Alerting
When any connected sensor identifies a fault, Smart-LX® Analytics classifies severity and fires alerts to the right destinations simultaneously — SCADA systems, PLCs, maintenance teams, or individual people. Notifications can be scoped to only those on shift at the time, so the right people are reached without noise to everyone else. Automated escalation rules ensure the notification chain never goes cold: if an alert goes unacknowledged, it moves up the chain automatically until someone responds.
03
Documented Corrective Actions
Every alert can be accompanied by trend data, thermal images, severity classification, and recommended corrective action. When maintenance is performed, it is logged in the platform — creating a complete, audit-ready record that satisfies NFPA 70B documentation requirements and demonstrates active risk management to insurers and regulators. For facilities with strict security requirements, Smart-LX® can be configured as a fully air-gapped system — running entirely on-site with no external network connectivity required.
What We Monitor

Critical Electrical Assets
Across Your Facility

Switchgear & Switchboards
Main distribution panels, bus connections, and switching equipment — the highest-consequence failure points in most facilities.
🔄
Transformers
Continuous thermal monitoring of transformer windings and connections detects overloading and insulation degradation before they escalate.
🏭
Motor Control Centers
MCCs concentrate multiple high-value assets in one location — continuous monitoring ensures developing faults are caught early across every circuit.
🔌
Bus Duct & Connections
Loose or corroded bus connections are a leading cause of electrical fires. Thermal monitoring catches resistance-related heating before it becomes a hazard.
⚙️
Critical Motors & Drives
Bearing wear and winding faults in critical motors are detectable weeks in advance through combined thermal and vibration monitoring.
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UPS & Battery Systems
Continuous thermal monitoring of battery banks and UPS systems ensures backup power is available when it is most needed.
Why It Matters

The Cost of Waiting
Is Always Higher

💸
Unplanned Downtime
Industrial unplanned downtime costs an average of $260,000 per hour. Continuous monitoring converts emergency responses into scheduled maintenance events.
🔥
Electrical Fire Risk
The majority of industrial electrical fires originate in faults that were thermally detectable weeks before ignition. Monitoring closes that window of risk.
📋
Compliance Exposure
NFPA 70B and insurance requirements are tightening. Facilities without documented monitoring programs face increasing scrutiny and premium pressure.
⚠️
Arc Flash Events
Many arc flash incidents are preceded by detectable thermal anomalies. Continuous monitoring provides the early warning that keeps personnel out of the danger zone.

Continuous Monitoring Pairs Naturally with NFPA 70B Compliance

NFPA 70B requires documented scheduled inspections — a program Smart-LX® delivers through Smart-LX® Analytics. Continuous monitoring is not required by the standard, but it is the most powerful upgrade available: it fills the gap between scheduled inspection cycles with real-time intelligence, and the monitoring data automatically enriches your compliance record. If you already have an EMP, adding continuous monitoring requires no new documentation infrastructure — it feeds directly into the system you already run.

NFPA 70B Compliance Program →

When Monitoring Detects a Threat That Requires More Than Maintenance

Continuous condition monitoring is your first line of defense — but some facilities need a second line too. Smart-LX® industrial fire protection systems provide early-warning detection and suppression engineered for the same critical electrical assets your monitoring program watches. The two programs are designed to work together.

Industrial Fire Protection →
Targeted Suppression

When Stopping the Fire Matters More Than Saving the Electronics.

Smart-LX® integrates with F500-EA targeted suppression systems to provide a last line of defense when a monitored asset reaches a critical thermal threshold. Consider a Battery Energy Storage System (BESS) that is overheating to the point of imminent ignition — rather than flooding an entire enclosure, a Smart-LX® rule can execute a targeted spray directly on the batteries themselves. Targeted suppression is the right call when the consequences of fire or explosion are far more damaging than the components that will be wetted.

Before suppression begins, Smart-LX® can trigger a Power Disconnect channel to signal a controlled power-off sequence — minimizing collateral damage to sensitive electronics and reducing the risk to personnel. The entire response, from thermal detection to power disconnect to targeted suppression, is rule-driven and automatic. We are happy to consult with you on the right threshold strategy for your facility — balancing the risk of catastrophic fire against the cost of protecting sensitive components.

Consult with a Specialist →
Security & Safety

Built for Facilities That Cannot Afford to Compromise.

Security and safety are not features we added — they are principles we designed around. Smart-LX® delivers intelligent, escalating notifications that reach the right people through the right channels: individual team members, maintenance crews, SCADA systems, PLCs, and Video Management Systems (VMS), ensuring that live sensor data and video reach operators exactly where decisions are made. For organizations that operate in regulated, classified, or high-security environments, Smart-LX® can be deployed as a fully air-gapped system — running entirely on-site, with zero external network connectivity and zero data leaving your facility. Whether your priority is protecting critical infrastructure, satisfying government security requirements, or simply keeping your operational data inside your own walls, Smart-LX® is built to meet you there.

Platform Advantage

Open Platform by Design. Adopt better hardware and technologies immediately

Brightlayer and similar platforms are a capable platform within their own ecosystem — but they were designed around a closed hardware world, not an open one. What happens when your facility needs logic that no vendor anticipated?

When a customer needs custom logic — something like "alert me when Asset A has been running 10°C hotter than Asset B over the past seven days, and it hasn't been serviced in six months" — these platforms cannot deliver that without a full engineering engagement. There is no scripting layer, no user-configurable automation, no way for a facility team to build that rule themselves. Smart-LX® was built differently. Its FSM-based scripting environment lets integrators and facility teams define exactly that kind of behavior, connect it across systems, and deploy it without waiting on a vendor roadmap.

The deeper gap is one of incentive. Brightlayer is a manufacturer's platform. It exists to move proprietary hardware and keep customers inside a single brand's ecosystem. A workflow that automatically routes purchase orders to a distributor — or flags a spare part transition in a CMMS and triggers a replenishment notification — is not something a manufacturer's platform has any reason to build. It runs counter to how they make money.

Smart-LX® doesn't have that conflict. The platform is indifferent to who makes the equipment and who supplies it. A status change in a CMMS — say, a transformer moving from spare to in-use — is just a data event. Smart-LX® can watch for it, act on it, and fire a notification or order draft in the same script that handles a thermal alarm. That kind of cross-system workflow is a few hours of configuration work, not a product roadmap request. And once it's built, it creates a deeply integrated, revenue-generating process that no closed-ecosystem competitor is structurally able to replicate.

Get Started

Know What Your Equipment
Is Doing Right Now.

We'll assess your critical assets, identify the highest-consequence failure points, and design a continuous monitoring program that gives your team advance warning instead of emergency calls. One conversation is all it takes.